Roller conveyors and their constituent rollers face a few common issues during installation and operation, including roller misalignment, belt tracking issues, excessive noise and vibration, and jams in conveyor operations. How do these problems impact the performance of roller conveyors? This blog explores this question in detail.
What Are The Common Issues Plaguing Roller Conveyors?
Roller Misalignment
Roller misalignment is one of the most common and troublesome issues with these types of conveyors. This means that the conveyor roller is not set flush with the conveyor bed. This has some unwanted consequences, such as objects on the conveyor veering off course or facing some uneven movement.
Belt Tracking Problems
In a roller conveyor, a belt is strapped over the rollers to facilitate smooth operation. However, the belt has a tendency to veer towards one side. This can lead to unwanted jams and disruptions in operation.
Excessive Noise/Vibration
Some noise and vibration during conveyor operation is to be expected. However, if the noise is excessive, then it can point towards deeper issues, the most likely one being loose components within the system.
Conveyor Jams
Jams occur when the conveyor operation is stopped or disrupted. This can cause different products to get jammed at a certain section and create unwanted downtime as well as safety issues.
How To Address Roller Conveyor Issues?
Each of these roller conveyor issues can be addressed in the following way:
- To prevent roller misalignment, use a levelling tool to make sure the rollers are aligned properly.
- To stop belt mistracking, adjust the tracking mechanism or contact the manufacturer for further instructions.
- To stop excessive noise and vibration, check the conveyor for loose parts or bearings and tighten them promptly
- To stop jams, find the source of the jam and remove it quickly for smooth operations.
Want to know which roller conveyor is right for your application? Contact us at Norpak Handling today. Our massive inventory of conveyor systems includes conveyor rollers, belt conveyors, chain conveyors, and more. Specializing in customized material handling solutions, you can get in touch with us today to learn more about how we can boost your business operations with our innovative equipment and skills.
FAQs:
How to improve safety when handling roller conveyors?
For proper safety when maintaining roller conveyors, follow common safety procedures such as the lockout/tagout method, proper training and awareness, and using the right protective equipment.
How to select a roller conveyor?
To select a roller conveyor, consider a few major factors, such as roller diameter, shaft measurements, load capacity, spatial constraints, and desired automation level.
