5 obvious signs that a conveyor roller needs repair include odd sounds, visible signs of wear and tear, misalignment issues, reduction in performance and an increase in vibration. In this blog, Norpak Handling, a major distributor of conveyor rollers, conveyor chains, belts and other accessories, explores these signs in detail.
What Are The Signs Of A Conveyor Roller Needing Repair?
Odd Sounds
The first sign of a conveyor roller needing repair or replacement is the presence of odd sounds. This typically indicates a worn-out roller, requiring immediate attention.
Visible Signs Of Wear And Tear
The presence of visible signs of wear and tear in a conveyor roller is a clear indicator that it needs to be repaired or replaced. Symptoms of wear include cracks, dents or scratches. Even subtler signs, such as discolouration or fading, can indicate a worn-out conveyor roller.
Misalignment Issues
Is the conveyor roller not centred or showing signs of misalignment? Then it is a clear sign of a roller nearing the end of its lifespan. A misaligned conveyor roller can cause a lot of performance issues for the conveyor system, reducing its overall efficiency.
Reduction In Performance
Sometimes, the signs are not so obvious. If you notice a drop in overall performance that can not be attributed to any other factor, then it is a clear indicator of worn-out or damaged rollers.
Increase In Vibration
If the conveyor in general is vibrating unusually, it can point to a roller requiring repair or replacement. This excessive vibration is often accompanied by loud noises and, if left unresolved, can cause performance and safety issues.
Conclusion
In closing, by watching out for these 5 signs, it is possible to see if a conveyor roller needs repairing or outright replacement.
To learn more about conveyor systems, reach out to us at Norpak Handling today. Our massive inventory of general conveyor systems includes conveyor rollers, belt conveyors, chain conveyors, and more. Specialising in customised material handling solutions, you can get in touch with us today to learn more about how we can boost your business operations with our equipment and skills.
FAQs:
What are the best practices to maintain conveyor rollers?
Routine inspection, proper cleaning and lubrication all fall under the best protocols to maintain conveyor rollers.
How to decide if a conveyor roller needs repair or replacement?
If the conveyor roller has significant structural repair and crimped bearings, then replacement is a better choice. However, if the shaft is broken and the roller is more or less undamaged, then repair in the form of welding or machining can be considered.
