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5 Conveyor System Pain Points Solved By Pivot Wheel Sorters

5 Conveyor System Pain Points Solved By Pivot Wheel Sorters

May 13, 2026

The five major conveyor system pain points addressed by pivot wheel sorters include limited floor space, need for flexible routing, product handling issues, maintaining continuous flow, and simplifying system design. 

Norpak Handling, a major distributor of conveyor systems, including roller conveyors, chain conveyors, belt conveyors, and more in Port Hope, Ontario, explores these five issues in detail in this blog.

What Issues Are Solved By Pivot Wheel Sorters?

Limited Floor Space

Spatial constraints are one of the biggest issues with conveyors. This extends to sortation systems as well. Aside from pivot wheel sorters, all other systems require a lengthy run of conveyors or space for mechanical components. Pivot wheel sorters have no such requirements.

Need For Flexible Routing

Workflows are rarely constant. The flow of products can increase or decrease, the type of products can change, or the routes might see a change. Pivot wheel sorters are a one-stop solution for all these flexibility issues without requiring separate equipment for each change in operation.

Product Handling Issues

The robustness of products also varies widely. Some can handle rough handling, whereas some are considered fragile. Other types of sortation conveyors might not be a good fit in this case. Pivot wheel sorters, on the other hand, gently push or nudge the products, tackling such handling issues.

Maintaining Continuous Flow

Sortation conveyors also have a start and stop mechanism in many cases. This can negatively affect the production flow. Pivot wheel sorters have no need for such stoppages, as it ensures steady diverting, leading to consistent flow.

Simplifying System Design

The more complex the conveyor system or sortation system, the more challenging it is to maintain. However, due to the simplistic design of pivot wheel sorters, this is not an issue, making maintenance an easy task.

Conclusion

To summarize, pivot wheel sorters solve all these material handling issues that other sortation conveyors cannot resolve. 

Interested in learning more about conveyor sorters? Norpak Handling is here to assist. As a major distributor of conveyor systems in Port Hope, Ontario, our collection of conveyors includes roller conveyors, chain conveyors, belt conveyors, and more. For more details, contact us at 905-885-7674.

FAQs:

What are some main types of sortation conveyor systems?

Main types of sortation conveyor systems include sliding shoe sorters, cross-belt sorters, tilt tray sorters, and chain sorters.

Can sortation systems be integrated with existing systems?

Yes, sortation systems can be integrated with existing systems.

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